❙ Introduce of Reflow Oven H800D/H1000D/H1200D
GDMR SMT H series dual rail high-end reflow oven is a high-performance reflow oven developed for high-end products according to market demand. The main arm of the reflow oven is strengthened to ensure the lateral deformation of the guide rail, and to prevent the board from being stuck or falling. The multi-layer insulation furnace design reduces the surface temperature of the furnace shell by 10 to 20 degrees, effectively reducing the working environment temperature. The double rail structure effectively improves production efficiency, saves energy and production costs. The upper and lower porous rectifier plates inside the furnace are made of 8MM thickened aluminum alloy，The 15% improvement in heat transfer efficiency can easily cope with the lead-free process requirements of more complex and larger welding products. The new cooling structure design allows most of the exhaust gas to be filtered or recycled and returned to the furnace, reducing heat loss and making the flux recovery more thorough.
Nitrogen and online temperature monitoring system (SPC) are optional.
❙ Specification of Reflow Oven H800D/H1000D/H1200D
|
Model |
|||
|
Standard Model |
H800D |
H1000D |
H1200D |
|
Optional Nitrogen Model |
H800D-N |
H1000D-N |
H1200D-N |
|
Machine Parameter |
|||
|
Dimension(L x W x H) |
5520*1680*1530mm |
6300*1680*1530mm |
7050*1680*1530mm |
|
Weight |
2760kg |
3060kg |
3360kg |
|
Load per unit area |
500 kg/m2 |
||
|
Quantity of heating zones |
8 Top/8 Bottom |
10 Top/10 Bottom |
12 Top/12 Bottom |
|
Length of heating zone |
3110mm |
3892mm |
4675mm |
|
Quantity of cooling zone |
3 Top /3 Bottom |
||
|
Length of cooling zone |
1050mm |
||
|
Rectifying plate structure |
Small circulation |
||
|
Exhaust requirements |
11m³/min*2 |
12m³/min*2 |
|
|
Exhaust hole diameter |
195mm*2 |
||
|
Control System |
|||
|
Power supply requirement |
3 phase, 380V 50/60Hz(Option:3 phase,220V 50/60Hz) |
||
|
Total power |
67KW |
83KW |
99KW |
|
Startup power |
36KW |
38KW |
44KW |
|
Power usage |
9KW |
10KW |
11KW |
|
Warm up time |
ca. 20 min |
||
|
Temperature control range |
Room temperature-300℃ |
||
|
Temperature control method |
PID+SSR |
||
|
Temperature control accuracy |
±1℃ |
||
|
Temperature deviation on PCB |
±1.5℃(By RM board test standard) |
||
|
Data storage |
Can store various production setting parameters and conditions |
||
|
Abnormal alarm |
Abnormal temperature(Extra-high/Extra-low temperature after constant temperature) |
||
|
Board dropped alarm |
Standard |
||
|
Conveyor System |
|||
|
Rail structure |
Overall sectional type |
||
|
Chain structure |
Double buckle for preventing board jammed |
||
|
Max width of PCB |
Dual-rail：300mm*2 |
||
|
Mesh width |
Standard 500mm |
||
|
PCB upper and lower clearance |
Top 30mm/Bottom 30mm |
||
|
Conveyor direction |
Standard L→R (option：R→L) |
||
|
Conveyor height |
900 ±20 mm |
||
|
Conveyor speed |
300-2000mm/min |
||
|
Chain lubrication |
Automatic and Manual |
||
|
Interfaces Type |
SMEMA |
||
|
Cooling System |
|||
|
Cooling method |
Standard: air cooling (option: water chiller cooling) |
||
|
Cooling water flow |
Between 25~35 l/min (According to temperature) |
||
|
Nitrogen Supply |
|||
|
Nitrogen supply pressure |
6 ~10 bar / 6 ~10 bar |
||
|
Nitrogen consumption single conveyor at < 500 ppm in peak zone,max. pcb width 200 mm . PCB gap 50mm. |
H800-N: ca.25 m3/h H1000-N: ca.30 m3/h H1200-N: ca.35 m3/h |
||