❙ Introduce of Online 2D AOI AI-5146/5130D

Introduction:

For SMT pre-reflow, post-reflow inline inspection;

Granite platform, greatly improve machine precision and stability;

Programmable RGB+W LED lighting source;

Telecentric lens with constant magnification and low distortion response to high component.

Automatic compensation of PCB warpag, which can deal with FPC and PCB deformed by high temperature

Features:

1.LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging;

2.Inspection ability:insufficient,short,soldering hole,solder covering pin,contamination,misalignment,missing part,skewed,billboard,mounting on side,overturn,wrong part,damaged,float,polarity,pseudo soldering,empty solder,excessive glue etc;

3.Perfect SPC collects NG information off line and generates all kinds of production tables automatically;

4.Mature control center function,clear software interface;

5.Good stability(GR&R<10% @6 Sigma,CPK>1.33(Test deviation accuracy less than ±0.25mm;

6.Camera move,conveyor fixed during test;

7.PCB warpage compensation:total Mark compensation calibration,component position frame compensation.

8.By leveraging AI to identify and load iteratively trained AI models, programming time can be reduced by more than 70%.

9.Lowering the technical threshold, AI programming software has greatly reduced the learning difficulty of AOI programming. Even non-professional AOI engineers can quickly get started, reducing dependence on experienced AOI engineers and reducing management costs.

❙ Specification of Online 2D AOI AI-5146/5130D

Model

AI-5146

AI-5130D

Track Type

single track

double track

FOV

10u(24*20mm)/15u(37*30mm)

Camera

5M pixel intelligent digital industrial camera;Optional: 12MP/20MP/25MP

Inspection Speed

0.18-0.20S/FOV

Lens

Telecentric lens

Light

4 color ring LED light,RGB+W

Inspection Item

Component test,soldering test

Mini Component

01005chip,0.3pitch IC and Special shaped

Operation System

Windows 10

PCB Size

50*50~510*460mm

50*50~510*300mm(double line)

PCB Thickness

0.3 ~ 6.0mm

PCB Warpage

±3.0mm

PCB Weight

Max:3Kg

PCB Height

Top:25-60mm adjustable,Bottom:45mm

Conveyor Height

900±20mm

Conveyor Direction

L ~R or R ~L

X/Y Driver

AC servo driver

AC servo driver(Dual Y-axis)

Repeatability

±0.01mm

Platform

Granite

With Adjustment

Auto

Power

AC220 50/60Hz,5A,3KW

Compressed Air

0.4 ~ 0.6Mpa

Communication

SMEMA

Weight

900Kg

1100Kg

Dimension

950*1250*1550mm

1125*1450*1550mm