
❙ Introduce of Online 2D AOI AI-5146/5130D
Introduction:
For SMT pre-reflow, post-reflow inline inspection;
Granite platform, greatly improve machine precision and stability;
Programmable RGB+W LED lighting source;
Telecentric lens with constant magnification and low distortion response to high component.
Automatic compensation of PCB warpag, which can deal with FPC and PCB deformed by high temperature
Features:
1.LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging;
2.Inspection ability:insufficient,short,soldering hole,solder covering pin,contamination,misalignment,missing part,skewed,billboard,mounting on side,overturn,wrong part,damaged,float,polarity,pseudo soldering,empty solder,excessive glue etc;
3.Perfect SPC collects NG information off line and generates all kinds of production tables automatically;
4.Mature control center function,clear software interface;
5.Good stability(GR&R<10% @6 Sigma,CPK>1.33(Test deviation accuracy less than ±0.25mm;
6.Camera move,conveyor fixed during test;
7.PCB warpage compensation:total Mark compensation calibration,component position frame compensation.
8.By leveraging AI to identify and load iteratively trained AI models, programming time can be reduced by more than 70%.
9.Lowering the technical threshold, AI programming software has greatly reduced the learning difficulty of AOI programming. Even non-professional AOI engineers can quickly get started, reducing dependence on experienced AOI engineers and reducing management costs.
❙ Specification of Online 2D AOI AI-5146/5130D
Model |
AI-5146 |
AI-5130D |
Track Type |
single track |
double track |
FOV |
10u(24*20mm)/15u(37*30mm) |
|
Camera |
5M pixel intelligent digital industrial camera;Optional: 12MP/20MP/25MP |
|
Inspection Speed |
0.18-0.20S/FOV |
|
Lens |
Telecentric lens |
|
Light |
4 color ring LED light,RGB+W |
|
Inspection Item |
Component test,soldering test |
|
Mini Component |
01005chip,0.3pitch IC and Special shaped |
|
Operation System |
Windows 10 |
|
PCB Size |
50*50~510*460mm |
50*50~510*300mm(double line) |
PCB Thickness |
0.3 ~ 6.0mm |
|
PCB Warpage |
±3.0mm |
|
PCB Weight |
Max:3Kg |
|
PCB Height |
Top:25-60mm adjustable,Bottom:45mm |
|
Conveyor Height |
900±20mm |
|
Conveyor Direction |
L ~R or R ~L |
|
X/Y Driver |
AC servo driver |
AC servo driver(Dual Y-axis) |
Repeatability |
±0.01mm |
|
Platform |
Granite |
|
With Adjustment |
Auto |
|
Power |
AC220 50/60Hz,5A,3KW |
|
Compressed Air |
0.4 ~ 0.6Mpa |
|
Communication |
SMEMA |
|
Weight |
900Kg |
1100Kg |
Dimension |
950*1250*1550mm |
1125*1450*1550mm |