❙ Introduce of online 3D AOI AI-TD5146

  1. The world’s first use of programmable structure grating (PSLM) technology to form a full spectrum structure grating. Compared with the traditional fixed glass moire grating, the software modulation and control of the structure grating are realized. It greatly improves the detection ability and application scope of the equipment.
  2. It adopts AI intelligent seamless jigsaw puzzle technology to reach the level that cannot be distinguished by naked eyes. It greatly facilitates the production and debugging of the program, and reduces the possibility of false positives.
  3. The enhanced multi angle, multi region, adjustable RGB + W 2D light source design is adopted. It is suitable for the detection of components, solder joints and characters in various situations.
  4. Intelligent program editing method and template parameter setting method are adopted. It is convenient to write and debug programs quickly.
  5. 2D + 3D body positioning technology ensures accurate body positioning of black and other special components.
  6. CXP camera with high frame number ensures the industry leading test speed.
  7. The optional 4 projection head + 8 projection head detection scheme covers all SMT applications.
  8. Perfect SPC analysis software and dead cycle control settings ensure data traceability.

❙ Specification of online 3D AOI AI-TD5146

Model

AI-TD5146

Measurement Principle

Sine white projection PMP inspection

Measurements

Missing parts, offset, rotation,three-dimensional polarity, upside down, OCV , side standing, tombstone, poor soldering, etc.

Detection of Non-Performing Types

Solder tip, solder volume percentage,excessive solder, insufficient solder, bridge, hole plugging, solder filet, pad contamination, etc.

Lens Resolution

42mmx42mm (based on 6. 5 M pixel / 16.5um resolution)

Accuracy

XY (Resolution):±1um

Repeatability

height:≤1um (3 Sigma);volume/acreage:<1%(3 Sigma)

Gage R&R

<<10%

Inspection Speed

0.45 SEC/FOV

Quanlity of Inspection Head

4(8 head is option)

Mark-point Detection Time

0.5sec/piece

Maximun Meauring Head

30mm

Engineering Statistics

SPC:Production Trend;Xbar-R Chart;Xbar-S Chart;CP&CPK;%Gage Repartability Data;AOI Daily/Weekly/Monthly Reports

Mini Component

01005chip,0.3pitch IC and Special shaped

Operation System

Windows 10

Max.PCB Size

510*460mm

Conveyor Type

Single lane

PCB Thickness

0.3 ~ 6.0mm

PCB Warpage

±2.0mm

PCB Weight

Max:4Kg

PCB Height

Top:50mm

Conveyor Height

900±20mm

Conveyor Direction

L ~R or R ~L

With Adjustment

Manual or Auto

Power

AC220 50/60Hz,5A

Compressed Air

0.4 ~ 0.6Mpa

Weight

1100Kg

Dimension

W1156*D1475*H1640mm

Optional

1 D /2 D Barcode Scanner; Badmark Function; three-point function; offline programming; Repair Station